
Fire safety testing has always been part of building code, but now it’s becoming a bigger part of security planning, too.
As threats evolve and regulations tighten, facility stakeholders are being asked to do more: Contain fires longer. Secure exit routes. Integrate protection into every component, from entry doors to partitions.
At Total Security Solutions, we design and fabricate custom ballistic systems that can also be tested to UL 263, so your facility isn’t left vulnerable or out of compliance when it matters most.
UL 263, also known as the “Standard for Fire Tests of Building Construction and Materials,” was developed by Underwriters Laboratories to evaluate how well structural elements resist fire over time. It applies to:
Roof assemblies, beams and columns
UL 263 tests are conducted by exposing a complete assembly to extreme temperatures inside a controlled furnace. The setup simulates a building fire and measures how long the system maintains its structural integrity and thermal insulation—typically across 1-, 2-, 3-, or 4-hour increments.
The furnace follows a standardized time-temperature curve of roughly 1,000°F at five minutes, climbing to about 1,700°F at one hour and 2,000°F by the four-hour mark. Many wall and partition assemblies are also subjected to a hose stream test after the fire exposure, which checks whether the assembly can still resist the physical force and cooling shock of firefighting water.
Key performance metrics include:
These tests help ensure that, in the event of a fire, critical systems provide enough time for evacuation and emergency response without contributing to fire spread or containment failure.
UL 263 and ASTM E119 are both critical fire safety testing standards used to evaluate the performance of building materials and assemblies when exposed to fire. While they follow similar test procedures, including standardized furnace testing and time-temperature curves, they differ in how results are applied, interpreted, and listed for use in construction projects.
UL 263 is widely used in fire-rated construction for its tested, prescriptive approach. Products or assemblies evaluated to UL 263 are listed in UL’s proprietary directory, which provides specific design configurations that must be followed to maintain the rating.
These listings are detailed and strict. If any part of the assembly is changed (such as stud type, fastener spacing, or insulation), the fire rating may no longer apply.
ASTM E119, published by ASTM International, uses similar testing procedures but does not require inclusion in a proprietary listing directory. Results are provided as performance data, allowing for more flexibility in how test outcomes are applied. This is especially useful in engineering judgments, comparative research, and designs that may include equivalent or substitute components.
Total Security Solutions can help you interpret your specs, evaluate which standard applies, and provide a solution that meets all performance and code requirements.
Not every ballistic barrier has to be fire-rated. But in certain environments, there's a need to integrate the two elements.
A hospital emergency department may need bullet-resistant entry doors that also meet fire code for corridor separation. Or a school might want a secure vestibule with ballistic glass and framing that can delay an attacker and also contain smoke or flame during a fire event. These are increasingly common design requirements in new construction and retrofits alike.
That's why Total Security Solutions offers custom-engineered ballistic systems that are not by default tested to UL 263, but can be tested and certified to fire-resistance standards like UL 263 as a part of a customization.
There's sometimes the assumption that ballistic materials can "probably hold up to fire too." The truth is only formal testing can confirm that. We always recommend independent verification to both standards to confirm adequate ballistic and fire performance.
At TSS, we engineer for certainty. When you need performance under pressure—from bullets or from fire—we deliver solutions that are tested, compliant, and built to protect. Contact us today to learn more.
Yes. UL 263 is widely referenced in North American building codes, including the International Building Code (IBC), as an approved method for determining fire-resistance ratings of building construction components. Many jurisdictions accept UL 263 listings as proof of compliance for fire-rated doors, walls, and structural elements.
UL 263 and ASTM E119 use similar fire test methods, but they differ in how results are applied. UL 263 relies on prescriptive listings that must be followed exactly, making it ideal for code-approved assemblies. ASTM E119 provides performance data that allows for more flexibility in design and engineering evaluations.
In short, UL 263 is more prescriptive; ASTM E119 is more adaptable.
In UL 263 testing, “fire exposure” refers to subjecting a building material or component to a calibrated time-temperature curve that mimics the conditions of a real structural fire. The component is placed in a test furnace and exposed to rapidly increasing heat to assess whether it can maintain structural integrity, resist flame penetration, and prevent heat transmission during the rated period.
No. Fire ratings are typically required for materials used in designated fire barriers, corridors, stairwells, and egress paths. While not every ballistic product needs a fire rating, many facilities benefit from integrating both when life safety and security must work hand in hand. TSS can help identify which components in your project require both ballistic and fire performance.
Standard 1/2-inch drywall is not inherently fire-rated. Fire-rated gypsum board is defined by ASTM C1396 and typically comes in 5/8-inch thickness for a 1-hour rating. A 1/2-inch board can reach a fire rating, but only if it's a specialty Type C product with added fire-resistant core material, tested as part of a complete wall assembly rather than as a standalone sheet. As with any UL 263 listing, the rating belongs to the tested assembly, not the board on its own.
Yes, in most commercial construction it needs to be fireproofed. Structural steel loses strength quickly under fire conditions, so building codes typically require it to be protected with a spray-applied fire-resistive material or an intumescent coating that expands under heat to insulate the steel. The specific fire rating required, usually 1 to 4 hours, depends on the building's occupancy type and how the steel functions in the structure. TSS designs ballistic systems to work alongside these existing fire-protection requirements rather than replace them.
Our goal is to help you make informed decisions that protect your people, secure your assets, and support your mission without sacrificing design or functionality. These resources offer guidance for your project.